Injection Making Machine
Core Advantages of Servo Injection Molding Machines
- High Precision Control The servo system accurately regulates pressure, speed and position of every machine movement to realize precision molding.
- Ultra-Fast Response It shortens product molding cycles and boosts overall production efficiency.
- Low Operating Noise Ideal for closed and dust-free workshop environments.
- Superior Energy Efficiency Total energy efficiency is approximately 10% higher than conventional models, reaching Class 1 energy efficiency grade.
- Reduced Cooling Water Consumption
The new generation mold locking device and computer emulation optimized parameter makes motions of the moving plate fast and steady when combining the box type moving plate, fixed plate and high rigidity toggle structure, the characteristic of high strength and anti-fatigue is secured. As compared with similar machines .it owns bigger internal space between tie bars, mold space and mold opening stroke and may process plastic products of bigger size.
MOLD LOCKING UNIT
INJECTION UNIT
Short and forceful double-cylinder injection system is used to ensure the steady injection motions. The strain free fixed mold plate and screw assembly with optimized design help to reach better plasticizing capacity and effect. The screw head and back stop ring made of Japanese high tenacity hot working tool steel by special heat treatment features high temperature resistance, wear endurance and hot burnout resistance, maintaining extremely high hardness during high temperature operation. The screw and barrel made of high-grade alloy steel by vacuum ion nitriding treatment feature high hardness, corrosion resistance and wear endu-rance.
PID temperature control in combination of high precision electronic ruler and control regulate the speed and pressure of injection, pressure keeping, smelting, back pressure and other motions to ensure the quality of formed products and continuation of production. Auto material preparation,drooling proof, and anti cold start lapse functions ensure the high efficient, simple and safe operation. High-precision machines used two-shot move the fuel tank, as well as the linear guide rail, accurate,low-resistance.
CONTROLLER
Mature Product: Capable of providing customized complete solutions tallored to customer-specific machine models.Dual-CPU Control:-The HMI unit CPU employs an ARM 800MHz microprocessor.With 8", 10", 15" screen, the whole series supports touch operation.The industrial-grade motherboard system unit CPU utilizes a RISC 140MHz reduced instruction set microprocessor.equirements.Precision Performance:Injection-Holding transition switching time: 31.25us, with high control accuracy.Injection-Holding repeatability precision: 0.01mm.Advanced Features:endpoints.Closed-loop injection control improves product yield rate and reduces product weight deviation.channels to share a single set of PID parameters
COMPANY STRENGTH
Advantages of servo energy-saving injection molding machine:
-High Precise Control
The servo System can control the machines' pressure, speed and Location precisely makes sure that the error of accurate repeat ability precision for the shot measure is iU0.3%. So that it can achieve the Precision Injection Molding Machine.
-High Sensitive response
Because the motor vector is matched with the controller accurately, it just takes the 0.05S when input the number from 0 to max. Compared with other traditional hydraulic injection molding machine, ZX series machine's speed is obviously more quickly, each cycle time is shorter, the production efficie-ncy is higher.
-Low noise
Compared with the traditional fixed pump and variable pump system the noise will be lower 1/10 under normal circumstances. What's more, the noise of overall system will be Less than 80dB when under the high-speed circumstances. So this series is more suitable for the sealed dustless workshop.
-Energy-Saving
Overall efficiency is more 10% and the driving capacity is more 18% than the common machine.Related to the energy saving, this series can save ener-gy about 30%~80%, with the first-class energy efficiency.
-The cooling water saving
The system condition prevent high pressure unloading without any power output Leads to the cooling water saving.
Fast hardware response and high eficiency, with a scan cycle of less than 20ous, enabing specialzed compuing contol and high-response contol
Integrated hydraulic motion contro algorithms simplity mold opening closing debugging and enhance positioning accuracy for mold protection and mold-opening
Aut-uning PID parameters for temperature control: Elminates the need for manual uning. suports rea-tme selfleaming without downtime, and allows al
Buitin temperature control hardware protection ensures reliable operation of the temperature control module even during electrical leakage.
mOLD ADJUSTING UNIT
The automatic mold adjusting device driven by hydraulic motor adopts gear coupling drive, features steadiness, speediness, high-efficiency and saving mold loading time