Inlaid Flat Dripper Drip Irrigation Layflat Pipe Production Line
The inline flat emitter drip tape is a widely used water-saving product in drip irrigation systems. Flat emitters with curved micro-flow channels are embedded in the plastic tape at fixed intervals. Water flows through the channel outlets into the soil to irrigate crops.
Through the emitters with tiny outlet orifices, water is evenly and slowly dripped into the soil near crop roots. During production, flat emitters are usually embedded in the inner wall of black flexible tape to form an integrated drip tape.
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Payment Methods:
T/T(Telegraphic Transfer), Irrevocable L/C at sight, Western Union, Online platform payment(including Alibaba collection) , Accounts with the four major banks in China(ICBC, ABC, BOC, CCB), Citibank Hong Kong account
Shipping Methods:
Sea freight, Rail freight, Road freight (truck),Other shipping methods are also available upon request.
Delivery Time:
Standard voltage (380V / 50Hz): 45 days; Custom voltage (non-380V/50Hz): 60 days
design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
extruder
SJ-90/32
Total Installed Power
95kW
Punching Mode
knife/laser
Logo
AcceptCustomized Logo
Length
500-2500m/roll
Speed
400m/min
Control
PLC+Touch Screen
Material
pe
Hole spacing
150-500mm
Screw type
Single screw
brand name
HWYAA
Weight (kg)
6000kg
place of origin
Shandong, China
Screw Design
Single-screw
core components
Bearing, PLC, Motor, Pump, Gear, Pressure Vessel, Engine, Gearbox, Screw, Other
warranty
1 Year
video outgoing-inspection
Provided
machinery test report
Provided
Screw Material
38CrMoALA
Screw L/D Ratio
32:1
voltage
380v/220v
screw diameter (mm)
75mm
Product Features
● Emitter spacing can be customized according to user requirements to achieve precision irrigation, which greatly improves water utilization efficiency and saves labor costs.
● High production speed, reaching up to 350 meters per minute.
● Zero error in emitter spacing.
● Adopting centralized computer system control, the production process is stable and operation is convenient.
● Equipped with either a standard double-station or a full-automatic winding and packing system. It enables non-stop operation for volume change, and the connection spacing, winding tension and winding length can be adjusted as required.
● Supports high-precision embedding of flat drippers with flexible dripper spacing adjustment (50mm–1000mm).
● Servo-driven patch system ensures accurate dripper positioning and firm adhesion, with a reject rate below 0.3%.
● Integrated inline punching, inspection, and closed-loop feedback system enables real-time rejection of defective drippers and automatic replenishment.
● Production speed up to 160–400 m/min, suitable for single-lane, dual-lane, or multi-lane synchronous production.
Advantages
Energy efficient
Reduces energy consumption per unit by over 20% at high speeds, significantly lowering production costs.
High product consistency
Proprietary pressure-compensating dripper embedding algorithm ensures flow rate deviation ≤±3% per dripper.
Smart maintenance
Standard remote diagnostic system with MES interface support.
Strong adaptability
Compatible with various raw materials (LDPE, LLDPE, recycled material blends).
Product Application
The inline flat emitter drip tape is suitable for flat terrain and short-distance irrigation scenarios, as well as seasonal crops. It is widely applied in the drip irrigation of crops (such as cotton), fruits, vegetables, trees, flowers and other planting industries.
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Product Parameters
| Drop spacing | Inside diameter | Wall Thickness | Tolerance |
| 100-1500mm | 12,16, 20mm | 0.15-0.8mm | ±0.05mm |
Equipment Parameters
| Max Production Speed | 120/250/350 m/min |
| Production line speed (200/300mm spacing distance) | Ordinary speed:40-100 m/min,0.4-0.8 mm Medium speed:120-180 m/min,0.15-0.3 mm High speed：300 m/min,0.15-0.3 mm |
| Emitter maximum screening speed | 2000 pcs/min |
| Emitter inlaid speed | 2000 pcs/min |
| Dripper spacing | 100 mm, 200 mm, 300 mm, 400 mm, 500 mm, 1000 mm, 1500 mm |
| Hauling speed | 300m/min |
| Punching speed | Mechanical punching,2000 pcs/min |
Main Components
Emitter Screening Unit
Emitter Conveying Unit
Extruder
Vacuum Sizing Box
Water Cooling Shaping Box
Traction & Punching Machine
Video Inspection Unit
Traction Frame
Traction Frame
Customer Case
High Praise from Russian Clients: Repeat Orders for More Production Lines Secured
Indian Clients Satisfied with Production Line Test Samples – Positive Feedback Received
FAQs：
1
What is the maximum production speed?
The maximum production speed can reach 400 m/min. Actual operating speed depends on tape diameter, wall thickness, material formulation and dripper spacing.
2
What products can this machine produce?
This machine is designed to produce flat emitter drip irrigation tape and tubing for agricultural irrigation.
3
What raw materials can be used?
The machine can process PE materials such as LDPE and LLDPE, with material formulations selected according to the customer’s product requirements.
4
What does the complete production line include?
The complete line includes an extrusion system, dripper feeding and insertion system, cooling system, haul-off and punching system, inspection system and automatic winder.
5
Can the dripper spacing be customized?
Yes. Dripper spacing can be adjusted to meet different crop planting and irrigation requirements.
6
How is the precision of the drip applicator and perforator ensured?
Drip Applicator: Uses servo motors to drive drip feeding and welding head, synchronized at high speed with the main line PLC for absolute positional accuracy. Perforator (Laser): Utilizes stable laser source and precision galvanometer scanner, controlled in real-time by PLC based on speed and spacing. Accuracy can reach ±0.2mm. Mechanical punching relies on high-precision cam mechanisms. Regular calibration and maintenance are crucial.
7
What is the automation level of the equipment? How many operators are needed?
Modern lines are highly automated. The entire process from mixing to winding is controlled by PLC. Operators mainly monitor HMI parameters, load material, change winding positions, perform quality sampling, and handle exceptions. Typically, only 1-2 skilled operators are needed per line.
8
What factory space and infrastructure are required for installing a line?
Recommended workshop dimensions: Length >40m, Width >6m, Height >4.5m (considering winder height). Infrastructure: Stable 380V/50Hz 3-phase power supply (power depends on model, typically 80-150kW), Cooling water circulation system (stable temp & flow), level and strong concrete floor, good ventilation and lighting.
9
What after-sales service and technical support do you provide?
We provide: 1) On-site Installation & Commissioning; 2) Comprehensive Operation & Maintenance Training; 3) One-year Warranty (core components); 4) Lifetime Technical Support (remote guidance, spare parts drawings/list); 5) Priority Supply of Genuine Spare Parts; 6) Optional periodic visits or upgrade services.
10
How to choose the right equipment configuration for my target market?
Consider: 1) Local main crops & farming practices (determine tape specs & lifespan). 2) Customer price sensitivity (affects virgin/recycled material ratio). 3) Competitive product standards (e.g., flow rate, spacing). 4) Local power & water conditions. 5) Your investment budget & expected ROI. We will recommend the optimal configuration based on this information.
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Please complete the form below, and our sales team will be in touch with you shortly. HWYAA provides end-to-end services for global customers, including online technical guidance, It also supports OEM/ODM customization to meet the personalized needs of different customers.
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